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Delphi cannot create *.LIB files. The only way to do something similar is to tell Delphi to generate C++ compatible *.OBJ files (check the "-J" command line switches) and link them. Delphi can only output to OMF format, not COFF. The best choice is probably to use C++ Builder instead of Visual C++.
Why don't you want to use DLLs? They don't have a real disadvantage and there are many programs available which "bundle" DLLs with the EXE files.
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